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MMC Data

 

DWA Technologies has developed a wide range of Micro & Nano MMCs to meet the specific requirements of a very wide range of markets and applications by using its proprietary micro, 2-phase nano and 3-phase nano material and processing technologies. The following is general information and typical mechanical property data for the Company's four MMC material systems:

Please note that the mechanical properties of each class of Micro & Nano MMCs can be adjusted to fit the specific requirements of the end-product manufacturer.  Please contact us for additional information and property data. 

 

 

Micro & Nano-2 MMC systems have been developed particularly for high temperature applications. They have higher strength at elevated temperatures, lower Coefficients of Thermal Expansion ("CTE"), higher fatigue resistance and higher wear resistance than those of conventional high temperature aluminum alloys. Fatigue resistance is a particularly differentiating property providing improvement of two orders of magnitude in high cycle fatigue conditions comparing with 2000 series aluminum alloys. Micro-2 & Nano-2 MMCs can be extruded, forged, rolled, machined and heat treated in a manner similar to the base aluminum alloy. Figure 2 compares Nano-2S/MMC with 2618-Al and 4032-Al between room temperature and 200<C. 

 


 

 

 

 Micro-6 & Nano-6 MMCs were developed for replacement of 6061-Al with higher strength, higher modulus, higher fatigue life and good corrosion resistance. Micro-6 & Nano-6 MMCs can be extruded, forged, rolled, machined, heat treated and welded to itself or 6061-Al. Micro-6 & Nano-6 MMCs have better properties than 6061/Al2O3 MMC. Table 1 compares tube extruded from 6061-Al, 6061/Al2O3/22p MMC and Nano-6/MMC.

 

Table 1

 Tube

Density (g/cm3)

Specific

Modulus

(vs. 6061-Al)

Yield

Strength

(ksi) [MPa]

Shear Strength

(ksi) [MPa]

Elongation

(%)

6061-Al

2.7

100%

40 [276]

27 [186]

12

6061/Al2O3 MMC

2.95

130%

45 [310]

27 [186]

1

DWA

Nano-6/MMC

2.68

136%

60 [413]

45 [310]

7

 

 

 

 Micro-7 & Nano-7 MMCs are high strength lightweight aluminum MMCs.  The yield strengths of Nano-7 MMCs are above 100 ksi (~700 Mpa), which is significant higher than 7075-Al.  Nano-7 MMCs can be extruded, forged, rolled, machined and heat treated. Table 2 compares

 

Table 2

Material

Density (g/cm3)

Yield

Strength 

(ksi) [MPa]

Elongation

(%)

7075-Al

2.8

75 [517]

10

      DWA  Nano-7/MMC

2.8

102 [703]

6

 

 

 

 BORTEC® MMCs are boron carbide reinforced aluminum MMCs specially developed as neutron absorbing material for nuclear shielding material. Technical data of BORTEC® can be found in BORTEC®